105S Serial Telemetry
Modules
The 105S range of modules provide communications via RS485 multidrop.
RS485 is a method of transmitting between many devices using a common
twisted pair wire. The maximum length of the wire is typically 2000
metres. This method of communications is particularly suitable for
enclosed factory environments, where distances between modules are
not very far, however radio paths may be obstructed. 105S modules
may be used as a separate multi-drop I/O system, or as I/O expansion
for 105U modules. In factories or building environments, groups of
105S modules, connected by RS485 multidrop, may also transmit information
by radio to another remote multidrop group in another building. For
example, several buildings on a large site may be connected by radio
links, with signals inside the buildings being conveyed by multidrop
twisted-pair.Simple but Reliable
The ELPRO 105 modules use a very reliable transmission protocol designed
for secure communications, even with external interference. Because
105 modules have transceivers, modules are able to communicate with
each other to control the flow of information. Transmissions occur
when an input signal changes. That is, when a digital (switch contact)
input turns off or on, or when the value of an analogue input changes
by a pre-configured amount. The 105 provides real-time communications,
which polling systems cannot achieve. There are also regular update
transmissions to check the value of the input signals and to check
the integrity of the communication path. The status of the communications
path is available as an alarm output. The input signals are transmitted
in a “data frame” which includes the address of the transmitting module,
the address of the destination module, and a CRC error check. The
error check is used to ensure that there is no corruption of the data
frame during transmission. Each module will wait until the radio channel
is “free” before transmitting a message. When the destination module
receives the message, it will check the validity of the message and
transmit a return acknowledgment - a “handshake”. If the original
module does not receive this acknowledgment, then it will resend the
message another four times. Using this simple but secure communications
protocol, the 105 provides reliable operation even in noisy environments.
Two-way Communications
The 105U internal radio is a transceiver - a transmitter and receiver.
Because the 105U can communicate in both directions, each module is
capable of both input and output signals. Both monitoring (input)
and control (output) functions are provided on every 105U module.
Variety of I/O Configurations
The 105 range of products include the 105-1, 105-2, 105-3 and 105-4
modules with various I/O configurations. All modules in the ELPRO
105 range include the same flexible and reliable operating protocol.
Different versions will operate together in the one system. Each module
provides different combinations of the following I/O :
-
Digital
inputs for switch devices such as limit switches, level switches,
security sensors, motor starters, pushbuttons.
- Analogue inputs (0-10
/ 0-20 / 4-20 mA) for connecting transducers which measure parameters
such as level, flow, pressure, temperature, vibration.
- Digital output contacts
for controlling devices such as motor drives, lights, alarms.
- Analogue outputs (0-10
/ 0-20 / 4-20mA) for connection to meters or indicators to display
measured parameters.
- Pulse inputs and outputs
for transmitting pulse signals from flowmeters, energy meters etc.
on any other modules.
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105U-1
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105S-1
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105U-2
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105S-2
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105U-3
|
105S-3
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105U-4
|
105S-4
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| Radio
Port |
Yes
|
No
|
Yes
|
No
|
Yes
|
No
|
Yes
|
No
|
| Serial
Port |
Yes
|
Yes
|
Yes
|
Yes
|
Yes
|
Yes
|
Yes
|
Yes
|
| Digital
Inputs |
4
|
4
|
0
|
4
- 16
|
| Digital
Outputs |
4
|
1
|
8
|
4
- 16
|
| Analogue
Inputs |
2
|
6
|
0
|
0
|
| Analogue
Outputs |
2
|
0
|
8
|
0
|
| Pulse
Inputs |
1
|
4
|
0
|
4
|
| Pulse
Outputs |
1
|
0
|
4
|
4
|
Pulse & digital I/O are same The 105-4 has 4 fixed inputs and 4 fixed
outputs and 12 which may be either input or output
Networking
Each ELPRO 105 module is configured with a system address and a unit
address. Only modules with the same system address will communicate
within the same system. More than one system may operate within radio
range or on the same multidrop wire without “cross-talk” or malfunction.
A system may comprise a simple two unit network, with input signals
at one module appearing as outputs at the other. Or a system may comprise
up to 95 105U modules communicating by radio, with each module connected
to up to 31 105S modules via RS485. Any input may be configured to be
transmitted to an output on any other module.
Interfacing to Other Systems
A 105 network may also connect via RS232 or RS485 to a host device such
as a supervisory computer or PLC. The host device will receive the status
of input signals, and may set the value of output signals. Interfaces
are available for many PLC’s and SCADA software packages. A MAP27 interface
is also available for trunked radio systems, allowing I/O to be transferred
over very large distances. 105U modules can also output signals transmitted
from 505U modules, or act as an interface between 505U networks and
PLC, computer or trunked radio systems. For further information, refer
to the 505U product brochure.
Pulse I/O
The 105 modules may be configured to count a pulse input and transmit
the accumulated count to a remote module. At the destination module
the pulse signal is recreated - the accumulated value is used to ensure
that all input pulses are output accurately.The 105 can also transmit
the pulse input rate as a separate analogue value and the rate signal
is provided as an analogue output at the destination module.
Analogue I/O
The 105-1 modules have two inputs which will accept 4-20mA analogue
signals. One of these inputs has adjustable setpoints for controlling
a digital output. The 105-2 modules have six inputs which will accept
0-20mA analogue signals. Because of the inputs’ high resolution, they
may be used for 4-20mA signals or 0-10mA signals. Each analogue input
has adjustable setpoints for controlling digital outputs. The 105-3
modules provide eight analogue outputs with a range of 0-20mA. These
outputs will reflect the same value as the analogue input signal.
Analogue Setpoints
High and low setpoints may be configured for the analogue inputs to
control a remote digital output contact. The digital output will set
(“on”) when the analogue input value drops below the low setpoint and
will reset (“off”) when the analogue value exceeds the high setpoint.
Radio Communications
The ELPRO 105U transceiver can operate in several UHF radio bands. These
bands provides a low noise environment, with a good radio range using
low cost compact aerials. Many countries provide a licence-free channel
in the UHF band for low power devices such as the 105U. Radio channels
are selected by connecting a PC terminal to the RS232 port on the 105U.
If a radio channel is already heavily used, then another can be easily
selected.
Radio Range
The operating radio range of the 105U depends on obstructions in
the radio path, the height above ground of the aerials, and the type
of aerial used. Typical line-of-site ranges are listed below in the
table.
|
400-500Mhz
|
868Mhz
|
220-235Mhz
|
|
500mW
|
10km
|
500mW
|
5km
|
4W
|
40km
|
|
100mW
|
5km
|
|
|
|
|
|
10mW
|
2km
|
|
|
|
|
The 105U provides a measurement
of both radio channel noise and radio signal strength to assist with
installation and testing. Each 105U also provides a repeater function.
A module may be configured to retransmit a message on to a remote module
which does not have a reliable radio path. The repeater acts as an intermediate
module between the two ends of the radio link. Messages may be repeated
up to five time by intermediate repeater units, allowing very long radio
paths to be achieved. Repeaters can also have their own I/O.
Power Supply
The ELPRO 105 modules include a switch-mode power supply which will
accept a variety of voltage sources. The 105U will operate from a DC
supply of 11 to 30 volts or an AC supply of 15 to 24 volts. Mains supply
can be connected via a small transformer “plugpack”. The power supply
includes a battery charger for backup batteries, and a solar regulator
for direct connection of solar panels. The 105 power supply is intelligent
and will automatically alarm on loss of mains supply, loss of solar
charging or low battery voltage. These alarm signals may also be transmitted
to remote modules as digital output signals.
Configuration
The 105 modules are easy to configure, using on-board selection switches,
or by connecting a PC to the module serial port and downloading a configuration
file. Configuration software is provided with the modules. Configuration
files may be uploaded from the modules for modification or archival.
Diagnostics, Testing
The 105 modules provide diagnostic and test functions by connecting
a PC terminal to the module. I/O and communication functions may be
tested. The 105U module includes a radio strength measurement, which
provides an indication of background noise and received radio strength.
This feature allows radio paths to be tested without any additional
test equipment.
Specifications
General
- Environmental -20 to 60
degC 0 - 99 %RH
- EMC Compliant 89/336/EEC,
EN55022, EN50082-1,AS3548
- Housing - extruded aluminium
case 130 x 185 x 60mm with DIN rail mounting
- Removable terminal blocks
for ease of module replacement
- Terminals suitable for
2.5sqmm conductors
- LED indication for power
supply, WDT, digital I/O, serial comms
Inputs and Outputs
- Digital Inputs
Opto-isolated (5000V) inputs suitable for voltage free contacts or
NPN transistor, contact wetting current 5mA
105-1 four inputs, 105-2 four inputs, 105-4 up to 16 inputs (4 inputs
+ 12 selectable I/O). The 12 selectable inputs are surge protected
but not isolated.
- Digital Outputs
105-1 four relay output contacts, normally open, AC3 2A 250V, 5A 120V
/ AC1 5A 250V / DC 30V 2A
105-2 one FET output 30VDC 500mA
105-3 eight FET output 30VDC 500mA
105-4 up to 16 FET output (4 inputs + 12 selectable I/O)
- Analogue Inputs
“Floating” differential inputs, common mode voltage 27V, 24VDC for
powering external loops provided, digital filtering 1 sec.
105-1 two 4-20mA resolution 15 bit, accuracy 10 bit
105-2 six 0-20mA resolution 12 bit, accuracy 10 bit
- Analogue Outputs
Current sink to common, max loop voltage 27V, max loop resistance
1000 ohms
105-1 two 4-20 mA resolution 15 bit, accuracy 10 bit
105-3 eight 0-20 mA resolution 12 bit, accuracy 10 bit
- Pulse Inputs
Specifications as per digital inputs
Max pulse rate 100Hz, pulse width min 5ms
105-1 one input (DI1)
105-2 105-4 four input(DI1-4) - first pulse input (DI1) max 1000Hz,
pulse width min 0.5ms
- Pulse Outputs
FET 30VDC 500mA max 100Hz
105-1 one
105-3 four (DO1-4)
105-4 four (DO1-4)
Power Supply
- Battery supply 11.5-15.0
VDC
- Normal supply 12-24 VAC
or 15-30 VDC, overvoltage and reverse power protected
- Mains supply 110-250 VAC
available via plug-pack transformer
- Battery charging circuit
included for 1.2-12 AHr sealed battery
- Solar regulator for direct
connection of solar panel (up to 30W) and solar battery (100AHr)
- Internal monitoring of
mains fail status, solar charge status, and battery voltage. These
values may be transmitted to remote modules for monitoring.
- An internal inverter provides
24VDC 150mA for analogue loop supply.
Radio Transceiver
- Single channel, synthesised,
direct frequency modulation.
- Synthesiser switching
range 4MHz.
- Frequency / Channel spacing
/ Transmitter power
405 - 490 MHz / 12.5 KHz / 10 - 500mW, 1 – 5W
220 – 230 MHz / 25KHz / 4W
869.4 – 869.65 MHz / 250KHz / 500mW
- Signal detect / RSSI -120
to -60dBm
- Conforms to Europe ETS
300 220 10 – 500mW EIRP
Other countries - check local government regulations.
- Expected line-of-sight
range @ 10mW EIRP - 2km, @ 100mW EIRP - 5km, @ 500mW EIRP - 10 km
- Range may be extended
by using up to five intermediate 105U modules as repeater units.
- Aerial connector is BNC
or SMA coaxial.
- 400MHz and 220MHz radios
are protected by a gas discharge surge arrester.
Serial Port
- RS232/RS485 serial port
9600 baud, 8 bits, no parity, 1 stop bit
- RS232 9pin DB9 female
connector
- RS485 max cable distance
2000 m terminal connections
Data Transmission
- Data transmission on “change-of-state”
of inputs as well as integrity update transmissions.
- The period for update
transmissions is configurable. Data transmitted as bit stream data
frame using a synchronous protocol with 16 bit CRC error checking.
Automatic acknowledgment of error-free transmissions with up to 5
retries before communications fail is set.
- Communications failure
status may be configured as a digital output. Resetting of outputs
on communications failure is configurable.
- Transmission rates Radio
4800 bd Serial 9600 bd.
- Typical radio message
transmission time 80ms.
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